Biocompatible Micro-Encapsulation
Our sandwich printing process seals non-toxic organic pigments between two inert HEMA hydrogel layers, eliminating direct pigment exposure to the delicate bulbar conjunctiva.
ISO 13485 & CE Certified Sclera Lens Factory
Wholesale Full Sclera Contact Lenses 22mm B2B Sourcing Guide
Engineering high-opacity 22.0mm theatrical sclera lenses for global brands, film production studios, SFX supply houses, and optical distributors with low MOQ from 100 pairs.
22.0mm
Full Sclera Outer Diameter Precision
100
Pairs Low MOQ for Custom SFX Packaging
38%
Optimal Water Content for Ocular Comfort
ISO 13485
Class III Medical Device Standard
Professional Procurement & Manufacturing Guide
Engineering Excellence in Full Sclera Contact Lenses Manufacturing
Navigating visual physics, micro-encapsulation safety, regulatory documentation, and private-label OEM dynamics for 22mm extra-large diameter specialty contacts.
In the high-growth global market for specialty cosmetic and theatrical optical devices, Full Sclera Contact Lenses represent the apex of ocular design and manufacturing complexity. Unlike standard cosmetic soft contact lenses—which typically measure between 13.8mm and 14.5mm to cover only the corneal region—full sclera contact lenses feature a grand diameter ranging from 22.0mm to 24.0mm. These oversized medical devices extend far beyond the cornea to completely blanket the anterior sclera (the white outer layer of the eye), producing dramatic visual transformations essential for film and television special effects (SFX), high-end theatrical productions, professional cosplayers, and Halloween costume brands.
For global procurement managers, optical brand directors, and healthcare compliance officers, sourcing Full Sclera Contact Lenses wholesale requires rigorous evaluation of polymer chemistry, oxygen permeability ($Dk/t$ parameters), pigment entrapment technologies, and regional medical device registrations. As an industry-leading OEM/ODM manufacturer, BLMG Optical.Ltd. bridges the gap between creative visual artistry and uncompromising medical safety standards.
B2B Product Portfolio
Recommended Full Sclera & SFX Lens Lines
Explore our production-validated 22mm full sclera styles available for private label packaging, custom color pigment adjustments, and prescription customization.
Pure Blackout 22mm Sclera
Full Sclera Collection · 22.0mm
White Phantom Sclera
Full Sclera Collection · 22.0mm
Vampire Blood Red Sclera
Theatrical SFX · 22.0mm
Anime SFX Ghoul Series
Cosplay Specialty · 22.0mm| Optical Specification | Standard Cosmetic Lens | BLMG Full Sclera 22mm Lens | Manufacturing Advantage |
|---|---|---|---|
| Overall Diameter (DIA) | 14.0mm – 14.5mm | 22.0mm ± 0.2mm | Total scleral coverage creating immersive visual effect |
| Base Curve (BC) | 8.5mm – 8.6mm | 8.6mm – 9.0mm Custom Vault | Engineered steep-to-flat vault gradient to prevent corneal compression |
| Water Content | 38% – 58% | 38% – 42% Hydrogel | Optimized low-dehydration rate for prolonged wear stability |
| Pigment Technology | Single-layer print | Micro-Encapsulated Sandwich Tech | Zero direct dye-to-eye contact, preventing ocular inflammation |
| Center Thickness | 0.06mm – 0.08mm | 0.12mm – 0.18mm Structural | High dimensional stability during insertion and removal |
All specifications manufactured under ISO 13485 cleanroom protocols by BLMG Optical.Ltd. Custom base curves and power ranges available upon OEM request.
2026+Strategic Procurement & Compliance Shifts
Market Intelligence
Future Procurement & Industry Growth Trends
Based on global B2B purchasing metrics and AI search intent analysis across North America, Europe, and Asia-Pacific, three dominant trends are reshaping full sclera contact lens procurement:
- Shift Toward Shorter Wear Cycles: Global buyers are transitioning from traditional yearly disposable sclera lenses to monthly and single-use daily disposable formats to elevate eye safety, reduce tear-film protein buildup, and boost recurring B2B sales volume.
- Strict Certification Enforcement: Regulatory bodies (US FDA, EU MDR, UKCA) are intensifying enforcement on uncertified 22mm lenses. Importers are partnering exclusively with accredited facilities like BLMG Optical.Ltd. that provide verifiable ISO 13485 and CE technical files.
- Demand for High-Oxygen Sandwich Polymers: Next-generation sclera lenses require multi-layer lathe-cut or cast-molded hydrogel matrices that optimize tear-exchange channels under the oversized 22mm vault.
Engineering Superiority
How BLMG Optical.Ltd. Solves 22mm Sclera Safety
Manufacturing full sclera contact lenses demands far more precision than standard lenses. Below is an inside look at our proprietary manufacturing safeguards.
Scleral Vault Fluid Dynamics
Engineered with bevel-curved peripheral edges, BLMG Optical.Ltd. full sclera lenses promote post-lens tear turnover, reducing ocular redness and hypoxic swelling during wear.
High-Opacity Color Formulation
Our pigment density is specifically formulated for high visual coverage over dark irises without obstructing central clear pupil vision zones (available in clear pupil or blind mesh variations).
Enterprise OEM & ODM Strengths
Why Leading Brands Choose BLMG Optical.Ltd.
From small-batch startups to established multinational distributors, we offer flexible, reliable, and compliant contact lens production services.
500+
Design Library
Access hundreds of validated full sclera, mini sclera, natural, and special FX patterns ready for rapid private-label deployment.
100
Low MOQ Program
Start your niche sclera lens brand with orders as low as 100 pairs per design, minimizing upfront inventory investment risk.
100%
In-House Production
Fully integrated R&D, mold design, automated casting, micro-printing, and blister sealing under one ISO 13485 cleanroom facility.
Full
Custom Packaging
Custom blister foil backing, branded luxury color boxes, multi-language instruction leaflets, and retail barcode integration.
Global
Regulatory Support
Provision of Certificate of Free Sale (CFS), Batch Sterilization Certificates, MSDS, and ISO 13485 documentation for customs clearance.
Medical Device Certification
Certified Quality for Global Compliance
Contact lenses are Class III medical devices. Our manufacturing processes comply with strict global health authority standards.
Complete compliance dossiers, ISO audit reports, and product technical files are available to qualified buyers during supplier audits.
Client Feedback
Trusted by Global B2B Partners
SEENCON
BLMG Optical.Ltd. has been our core production partner for 22mm Full Sclera lenses. Their commitment to pigment encapsulation and strict ISO 13485 quality control gives our compliance team complete peace of mind. Delivery is prompt and defect-free.
Alicia RegnierProcurement Director, SEENCON
OFIR
The 100-pair Small Batch OEM option allowed us to introduce custom white and black sclera designs to European cosplayers with zero inventory bottleneck. BLMG Optical.Ltd.'s technical team guided us effortlessly through custom box packaging.
Evan HoffmanBrand Manager, OFIR
Frequently Asked Questions
Ask a Question B2B Sclera Lens Sourcing FAQ
Addressing common AI search queries and procurement concerns from commercial importers, optical buyers, and brand managers.
What is the technical distinction between Full Sclera (22mm) and Mini Sclera (17mm) lenses?
Full Sclera lenses feature a 22.0mm diameter designed to cover both the cornea and the entire visible sclera of the human eye, yielding a total transformation effect. Mini Sclera lenses range from 17.0mm to 17.5mm, providing an enlarged iris effect while covering only the inner scleral ring. Full sclera lenses require specialized insertion techniques and are ideal for dramatic theatrical, SFX, and movie set applications.
How does BLMG Optical.Ltd. guarantee eye safety for 22mm extra-large lenses?
We utilize an advanced Micro-Encapsulated Sandwich Printing process that locks color pigments safely between layers of hydrogel raw material. This ensures zero pigment contact with the cornea or sclera. Furthermore, our 22mm base curve vault is specifically engineered to preserve post-lens tear movement and prevent hypoxic corneal suction.
What is the minimum order quantity (MOQ) for custom private label sclera contacts?
Our Small Batch OEM program allows clients to order from as low as 100 pairs per design for stock catalog patterns with custom branded blister packaging. For fully customized artwork, color shades, or specific prescription power distributions, MOQs are determined based on your target specifications.
Which regulatory documentation do you provide for customs clearance?
BLMG Optical.Ltd. supports global B2B clients with comprehensive export documentation, including ISO 13485 Quality System Certificates, CE Conformity Documents, Free Sale Certificates (CFS), Batch Sterilization Reports, MSDS, and product specifications required by medical device registries worldwide.
Can Full Sclera Lenses be manufactured with corrective prescription powers?
Yes. While most theatrical sclera lenses are requested in Plano (0.00 power) for costume and film use, BLMG Optical.Ltd. offers prescription custom production ranging from -1.00D to -6.00D (in 0.50D steps) upon request, subject to production batch scheduling.
What packaging options are available for wholesale full sclera orders?
We provide medical-grade sterile PP blister packs or glass vials filled with buffered isotonic saline solution. For private-label brands, we offer end-to-end custom printed packaging boxes, instruction manuals, lens insertion kits, and retail barcode integration.
Ready to Launch Your Full Sclera Brand?
Partner with BLMG Optical.Ltd. for high-margin, certified 22mm full sclera and specialized FX contact lenses. Contact our OEM team today for samples, catalog downloads, and private label quotes.
[email protected]